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Engineering degree or equivalent (mechanical, industrial, production).
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Experience working on Creo CAD package.
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Ability to make reliability engineering judgements under pressure.
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Experience in a technical and/or manufacturing environment.
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Organised, disciplined & methodical approach to problem solving.
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Motivated with strong interpersonal & team skills.
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Sound practical experience with Excel and Word.
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FMEA software experience (beneficial)
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NPI experience (beneficial)
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3D print design experience (beneficial)
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Work closely with SED/R&D to ensure products are designed for ease of manufacturing and produced reliably and performs consistently.
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Evaluate prototype parts/assembly of new designs and provide feedback to SED/R&D on various issues to aid assembly procedure and tooling design.
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Design tooling and equipment required to simplify the assembly of the product.
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Propose alternative tooling solutions to address various assembly requirement, improve and automate the assembly process.
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Design tooling using Creo CAD package to the required specification for quotation, manufacture and 3D modelling. Use of Creo CAD package in line with company procedure.
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Perform Load and Stress analysis, engineering calculations.
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Perform component and material selection and validation.
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Design within BS and ISO standards.
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Perform Tooling Design reviews with stakeholders. Prepare presentation and reports for the design reviews.
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Sourcing of external equipment to aid and improved production operations.
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Working with Tooling Manufactures to answer any technical questions promptly and professionally. Ensuring on time delivery of tooling.
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Inspection of new tooling upon delivery to ensure conformance with drawing specification.
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Performing tooling validation and validation documentation (Plan, report, ITS, pictures, videos).
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Provide Lifting Equipment Design/technical documentation in line with Health and Safety standards.
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Understand and comply with the clean area environmental rules. Adhere to mandatory Quality and Safety procedures, including build documentation, ESD, Risk assessments, COSHH and Manual Handling regulations.
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Define the calibration period & inspection requirement for each tooling. Maintain in-house maintenance databases where applicable. Ensure that Maintenance requirements, spare parts strategy/information, TPM are recorded and released to manufacturing.
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Performing DFMEA, RA (machine/tooling/equipment), PUWER assessments.
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Training of Operators/Trainers in the use of new tooling and build processes.
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Attends products New Process Introduction (NPI) and New Product Introduction meetings and provide inputs into the minutes. Provide reports or meeting minutes.
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Ensures assembly tooling documentation is approved and released on time.
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Ensures that tooling / equipment are procured and validated/commissioned as per ASN standard to meet development and production plans.
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Perform investigations and Root Causes analysis for the tooling defects. Implement improvements and poka-yoke solutions to eliminate defects in the future.
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Constantly reviews and analysis production processes and tooling to improve efficiency, quality, HSE, down time, reject rates and reduce standard times and cost.
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Conducts production processes audits on tooling procedures to ensure all are compliant.
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Leads/ participates in variety of Kaizen projects to reduce waste, improve standard build times and reduce production cost.
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Support and collaborate with department: Supply Chain Engineers, Purchasing, Quality, Production, Maintenance, Manufacturing Support, Training School, Call Off, SQM, etc.